Monday 25 January 2016

Biomass continuous torrefaction and carbonisation plant


Testing of CFTC

Flash torrefier and carbonizer system

Torrefaction is a thermal process to convert biomass into a coal-like material
Advantages:
  • better fuel characteristics than the original biomass. 
  • more brittle, making grinding easier and less energy intensive. 
  • storage of the torrefied material can be substantially simplified since biological degradation and water uptake is minimized
Process:
Heating of biomass in the absence of oxygen to a temperature of typically 200 to 400°C

Products:
- solid, torrefied biomass
- combustible gas (utilised to provide heat to the process)

CFTC100:   
CFTC100 is continuous flash torrefier and carbonizer system with capacity ~ 100kg/h 

It consists of:-
  • feeder: biomass feeding
  • reactor: where biomass is converted into torrefied material and a combustible gas  
  • cooling: the torrefaction product is highly flammable, necessitating the need for a cooling system
  • heat recovery:where the combustible gas recover to heat outer reactor
  • scrubber: scrub the volatile and vapour from the reactor
- heat required is generated by combustion (example diesel burner)
- the hot flue gas heat the screw along the center 
- heated screw indirectly heat the biomass
- waste heat that left the reactor recover along the outer wall of the reactor
- volatile and vapor produce can be directly burn in the separate combustor (for drying purpose) or scrub

Products:
Depends on the applied process conditions (example operating temperature and residence time), at high temperatures a completely carbonised material is produced (charcoal)

We are actively developed torrefier system for application of producing biochar (charcoal)
The pilot plant was built for our client (~ 100 - 150 kg/hr input)
The size is ready for up-scaling to meet the industrial request

Interested, Email: ennlabs@gmail.com
  

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